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7000-8000BPH Automatic Water Washing Filling Capping 3-in-1machine 7000-8000BPH Automatic Water Washing Filling Capping 3-in-1machine

1.Bottle size:200ml~2L
2. Capacity:21000-24000Bottles per hour
3.Automatic Washing Filling Capping machine (3-IN-1)
4.SIEMENS programed conteroller
5. CE ,SGS ,TUV,MA&AA
6.Model:XGF16-16-5

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  • Product Description



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Water Lines.

Success in water beverage production requires focus on maximum output and efficiency, with commitment to hygiene, food safety and cost optimisation. Whether you're producing still or sparkling water, our unmatched expertise helps you achieve more with extensive technical knowledge and packaging capabilities.

With over 20 years of experience in designing and implementing customised complete PET line solutions for water, we can help you reach your production targets. Over the years, we have significantly reduced the weight of water bottles while retaining their durability and expanding design opportunities.

product overview

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Brief introduction of water filling machine

3-in-1 filling monoblock, combined with rinsing, filling and capping. It is innovated and designed in the requirement of still pure water and mineral water, on the bases of introducing, digesting and absorbing advanced technology from Germany and Italy.

The water filling machine is mainly used in the beverage filling operations. The three functions of bottle wash, fill and seal are composed in one body of the machine. The whole process is automatic. The machine is used in filling juices, mineral water and purified water in bottles made of polyester and plastics. The machine can also be used in hot filling if being installed with temperature controlling device. The handle of the machine can be freely and conveniently turned to adjust the machine to fill various types of bottles. The filling operation is faster and more stable because the micro pressure filling operation of the new type is adopted.
Beverage Machinery can finish all the process such as press bottle, filling and sealing, it can reduce the materials and outsiders touch time, improve the sanitary conditions, production capacity and economic efficiency.

Details lmages

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Characteristic of water filling machine

1. Intelligent contact screen, human design, easy operation.

2. Imported filling valve, avoiding drop leaking, accurate filling quantity.
3. Program logic controller(PLC), easy for changing size or modifying parameters.
4. Pneumatic elements are all imported, stability and reliability.
5. Accurate liquid sensing, automatically adding liquid, ordinary pressure flow passage parameters.
6. Solely and specially-designed whole lifting device, easy governing to meet the needs of all kindsof container packing.
7. Photo-electric sensing and pneumatic linking control, automatic protection for shortage of bottle.
8. Pneumatic executive control valve, high efficiency and safety. Each flow passage can be separately governed and cleaned.
9. Close positioning design, easy governing, suitable for packing of all sizes of bottles.
10. The whole machine is designed according to requirements of buyer's.



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Washing parts of water filling machine

1.Using unique design,avoid the traditional bottle on rubber clip to block the bottle threaded parts may be caused by the pollution.
2.Washing pump is made of stainless steel.
3. By high spray nozzle, blunt bottle of water jet angles, flush to the bottle of any part of the inner wall, rinse with water  thoroughly and save flush bottle.
4. Bottle clamp and flip agencies sliding sleeve adopts Germany igus corrosion resistant bearing without maintenance.


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Filling parts of water filling machine

1.Filling method for gravity filling.2.Filling valve manufactured SUS 304/316L.
3.High precision, high speed liquid filling.
4.Filling move by the rack drive system through gear transmission.
5.Hydraulic cylinder controlled by a float liquid level.
6.Using the latest double guide pillar type bottle of lifting mechanism, avoid the bottle of elevating the old products must be through the mesa caused by leakage on the edge, at the same time, easy installation and maintenance.


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Capping parts of water filling machine

1.Automatic check,no bottle no capping.2.Capping heads in stainless steel 304/316L.
3.Capping heads stop working when lack of bottle.
4.Fall guy guide sets out to prevent the cover through and cover on the body, at the same time equipped with a set of photoelectric switch, automatic stop when lighted cover rail without cover machine, can effectively avoid the occurrence of open bottle.
5.High efficiency centrifugal principle.


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Main Features

1. Using the wind sent access and move wheel in the bottle directly connected technology; canceled screw and conveyor chains, this enable the change the bottle-shaped become easier.

2.Filling way useing the gravity or micro pressure filling,make the speef is faster and more efficient.

3. The machine is easy to change the shape of the bottles,which can be done by changing the thumb wheel without adjusting the height of the machine .The filling water machine case and the parts contacting with the materials are made of stainless steel which ensures the good external look and easy washing.

4. The specially designed stainless steel bottle washing machine clip is solid and durable, no touch with the screw location of bottle mouth to avoid secondary pollution.

5. High-speed large gravity flow valve filling valve, filling fast, filling accurate and no liquid lose.

6. Spiraling decline when output bottle, transform bottle shape no need to adjust the height of conveyor chains.

7. Host adopt advanced PLC automatic control technology, the key electrical components from famous company such as Japan's Mitsubishi, France Schneider, OMRON.

Technical Parameters

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Production Process

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1-Water Treatment.

1 Raw water tank + Raw water pump
2 Silica sand filter + Active carbon filter + Sodium ion exchanger + Precision filter + Security filter
3 Reverse Osmosis (one level)
4 UV sterilizer
5 Finished water tank + Pure water pump

Benfits.
1/Stainless steel high pressure film shell
2/All kinds of capacity indicator, pressure indicator, electricity magnetic valve, balance device and pipe valve system
3/Online type pressure auto self-protection device
4/Online type electricity indicator (with stable compensation)
5/System safe protecting and alarm system
6/System frame


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Blow Molding Machine.

1 / Blower : Industry-leading blower performance with patented control and self-regulation systems for repeatable and consistently high bottle quality
2 / Production flexibility: Up to 200 different equipment size configurations from one platform
3 / Top quality: Electrical stretching for bottle integrity, full material distribution control and performance
4 / Fast output: Boosted uptime and speed (up to 2,400 bottles/mould/hour)
5 / Efficient consumption: Up to 45 % less electricity and 35 % less compressed air

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Labeling Machine.

Boasting four carousel sizes, up to three labelling stations and 24 configurations, can generate outputs of up to 72,000 containers per hour, when standalone, at an efficiency rate of 98%.
Benefits
1 / Greater performance and ergonomics
2 / Boasted production uptime
3 / Sustainable and quality production

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Packing Machine.

Once your beverage product has been filled and the bottle has been labelled, the primary package is gently transferred using conveyors to its secondary packaging process. The final result is the package the customer sees at the point of sale, so it needs to grab their attention. These packs ensure protection from elements such as weather, pressure and temperature changes. Whether you choose shrink-printed film, nested packs or wraparound cartons, King Machine packers gently feed bottles to ensure durable and cost-effective packs.


Benfits.
1 / Pack consistency and quality                            2 / Gentle and precise infeed configuration

3 / Flexible handling of multiple SKUs                   4 / Automatic pack and raw material changeovers
5 / Heat, glue, carton and film optimisation

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FAQ


Q1:Do you have any reference project?
>> A1:We have reference project in most countries, and you can visit their factories if we get the permission of the customer.


Q2:What's your guarantee or the warranty of the quality if we buy your machines?
>>A2:We offer you high quality machines with 2 years guarantee . we will give u spare part free in 2 years.


Q3: Do you provide customized service?
>> A3: We will customize the machine according to your needs, materil ,power,filling type,the kinds of the bottles and so on.


Q4:When can I get my machine after I paid?
>> A4:We will deliver the machines on time as the date we agreed both side.


Q5:How can I install my machine when it arrives?
>> A5:We will send our engineer to your side as soon as you get all your machines ready, for testing and teaching your technicians how to run the machines.



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