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The issue of disinfecting, cleaning, and sanitizing plants is a very crucial aspect of the food and beverage industry such as the carbonated soft drinks (CSD).
The minutest part of this process is as important as the obvious one since the quality of product output largely dependent on it.
The more thorough and perfect the cleaning of the machines, the better the wholesomeness and quality of the product.
However, there is a need to partner with a reliable and trusted CSD filling production line professionals.
What is a CIP unit and why is it necessary?
The CIP unit, which stands for Cleaning In Place, is a unit where a machine is stationed to effectively clean and sanitize every part (in and out) of the plants.
The entire process is carried out without detaching any parts of the plant and after that, it is ready for bottling, kegging or filling, and storage.
These machines are adequately equipped with a variable number of tanks to sanitize the equipment.
In automatic CIP units, the preparations of the disinfection and cleaning solutions are done automatically to execute the planned cycle and verify its effectiveness.
The goal is to completely remove any kind of product residue that can serve as a contaminant from the bottling and filling plants.
This procedure is done at the end of the cycle or in- between product changes.
In this process, the most critical parts in the system such as the crevices are thoroughly cleaned by the chemical action of the disinfectant and detergents combined with the mechanical action of the high pressured flow washing.
The cycle in the CIP system can be explained in the following steps
1. Rinsing of the plant with water so as to remove all rough soiling.
2. Washing of the plant with a caustic solution prepared automatically in the tanks with intermediate rinsing.
3. Disinfecting of the plant with an acid solution with intermediate rinsing.
4. A final rinse with hot and cold water to eliminate all the traces of detergents.
5. Different washing regimes i.e., during product change, end of the day or weekends can be stored in the programmable logic controller in a CSD filling production line.
Advantages of an automatic CIP Unit
1. Certainty of outcome
The control devices attached to the washing circuit ensures that the cycle of cleaning and sanitizing has taken place in conformity with the set program, so human error is knocked out!
2. Savings of chemical products
The chemical products are not wasted since dosages are prepared automatically and controlled by a conductivity meter.
3. Labour savings
The programmable logic controller automatically begins the selected cycle at the set time, without the presence or help of an operator.
Clean In Place procedure plays a vital role in the beverage industry and it is very important to the hygiene of products produced by a company.
It has great benefits such as saving cost, chemical products with a higher certainty of outcome.
Hence the need for a trusted and reliable carbonated soft drink filling production line professionals for efficient quality output.